automatic small bottle filling and capping machine
Washing heads: 18
Washing time: 1.5-2s
Filling valve heads: 18
Flowing speed: 140-160ml/s
Capper heads: 6
Capping torque: 0.6-2.8 Nm (adjustable)
Power of main motor: 10KW
Compressed air consumption: 0.8Nm3/h (when 0.6Mpa)
Water consumption: for washing, 0.8m3/h (0.15-0.2Mpa)
Total weight: about 6500kg
a. washer: 18 heads
This machine is rotary washer, it is mainly used to wash bottle of drink, mineral water and others.
New bottles get into the equipment through star wheel and the bottleneck is clamped and rotary from up to down, then wash it. After it, bottlemouth is upside, finally to filler by exit star wheel.
All the parts connecting to washing material and outside frame are made of stainless steel,
machine is running by gear.
There is water storage plate equipped bottle washing water recycle.
When washing, the washing water consumption for different bottle:
After washing, rest water in bottle:
b. filler: 18 heads
We introduce Germany technology into the filler and design negative-pressure
filling theory and make it come true.
1.Negative-pressure filling valve makes filling faster and more precise of filling level.
2. Double-pole is for middle guide.
3. Main transmission adopts gears, which is with high efficiency, less noise, long life,
convenient maintenance and good lubrication. Frequent inverter is used to control the
speed of main motor. The whole operation table and base is made carbonation steel covered
with stainless steel.
4. Bottle guide system is simple. The neck clamping structure can be adjusted according to
5.The whole machine is auto. PLC is used to control bottle feeding, shortage and cap feeding,
6. Critical elements are all imported.
7.It has CIP connect hole.
c. capper: 6 heads
The plate rotates by gear. Caps leaves hoper from cap exit under the action of centrifugal force.
There is a separation device for inverse caps, when inverse caps go through it, they will fall into
back-pipe, and blow into cap feeding hoper by wind.
Caps in the hoper is controlled b photoelectric switch automatically to control cap feeder to ensure a best effect. When caps are into slide way, they will be to cap plate. In case of accident,
inverse cap poking plate is equipped on the slide way to ensure a correct effect. And at the
same time, a couple of photoelectric switches on the slide way, when there is no cap, the
machine will stop.