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Audited Supplier Automatic Ginger Baked Snow Rice Cracker Snack Food Processing Machinery Line
General Introduction:
1. This plant is a nonstandard plant, all the machines are designed according to buyer's request of capacity, final products and so on.
2. It is used to produce rice cracker, baked rice crackers etc. The capacity is about 20tons rice /h.
3. Including the entire processing equipment and process design about processing raw materials, molding and baking.
4. This production line produces rice cracker which consists of 17 working parts such as washing rice, immersion, milling, steamer, water tank, extruder, the molding, first drying, stewing, second drying, arranged, oven, pouring oil, vibration, sprinkle sugar, third drying and packing.
Process Diagram of Food Production Line:
Main Machine Lists:
1-Washing Rice Machine
Introduction:
1. It is a processing equipment for rice cracker, snacks food which is all made of stainless steel.
2. With the elevator, the rice goes into the vibrating device after washing that rice germ and broken rice are sieved.
3. The floating impurity are filtered from getting through the bucket.
4. The washing rice is taken out by inline pump then has an immersion in the soaking barrel to ensure the neat rice quality and improving product quality.
Parameters:
| Model | YSXM-700 |
| Power | 4.6KW 380V |
| Dimension | 1600*850*1750mm |
| Diameter | 700mm |
| Weight | 400kg |
| Material | Stainless Steel |
2-Soaking Barrel
Introduction:
1. It is all made of stainless steel which has two specifications of 600kg and 900kg.
2. At the bottom, it makes use of butterfly valve with quickly and convenient unloading rice material.
Parameters:
| Model | YST-600/900 |
| Power | Customized |
| Dimension | 1800*1000mm |
| Diameter | 1000/1100mm |
| Weight | 2000kg |
| Material | Stainless Steel |
3-Milling Machine
Introduction:
1. It is a main processing equipment for rice cracker which the working accuracy directly decides granularity.
2. It is used 4 batch rolls on milling and has no effect on the flavour of rice powder as no touch and no heat.
3. The spatula is controlled by cylinder with even pressure, neat surface of trolley, nylon gear these are make a low noise, long lifetime and low fault rate.
Parameters:
| Model | YSM-4-600 |
| Power | 30KW 380V |
| Dimension | 1900*1850*2739mm |
| Rolls Quantity | 4Pieces |
| Weight | 2000kg |
| Rolls Width | 600mm |
4-Steamer Machine
Introduction:
1. It is a main processing equipment for rice cracker which the quality directly decides the puffed effect of rice cracker.
2. It is made of stainless steel with automatic time control.
3.The bottom lid makes use of hydraulic door with flexible opening/closing function at good sealing effect.
Parameters:
| Model | YSMZ-60 |
| Power | 15KW 380V |
| Dimension | 2800*1300*2300mm |
| Each Steaming Production | 60kg |
| Weight | 1000kg |
| Material | Stainless Steel |
5-Molding Machine
Introduction:
1. It is a main equipment for rice cracker. For making different shapes of products just change the model to do it.
2. In order to get the accurate thickness of product, the side plate is composed of high accuracy adjusting base, the weight of dry material can be controlled well by it.
3. The disc rollers have non-stick surface as coating with PTFE. The machine is frequency conversion control.
Parameters:
| Model | YSC-1945 |
| Power | 9.5KW 380V |
| Dimension | 2800*2500*1570mm |
| Width of Disc Roller | 1945mm |
| Weight | 2000kg |
6-The First Drying Machine
Introduction:
1. It is a main equipment for rice cracker production line which totally processed according to
the Japanese diagram.
2. The anti-shake device makes sure of the rice cracker that doesn't overlap with each others. Also the automatic canvas deviation rectifying device keeps convenience.
3.The temperature is automatically controlled by the region. Each lay has a motor driver, frequency conversion control, can adjust the speed at the same time instead of adjust it
on each lay.
4. The heating insulating material makes use of advanced high-density PU panel to get a good heat insulating effect and power saving.
Parameters:
| Model | YSG-10-1972 |
| Power | 38KW 380V |
| Dimension | 72800*4000*5200mm |
| Drying Layers | 10Layers |
| Width of Belt | 1972mm |
| Heating Insulating Material | High-density PU Panel |
| Weight | 10000kg |
7-The Second Drying Machine
Introduction:
1. It is a main equipment for rice cracker production line. The inner tanks is made of stainless steel and no pollution on products.
2. The electric motor is brake motor matching with Omron rotary encoder to make an accurate position.
3. The heating insulating material is used of advanced high-density PU panel to get a good heat insulating effect and power saving.
Parameters:
| Model | YSG-8 |
| Power | 3KW 380V |
| Dimension | 3400*2000*2000mm |
| Drying Room | 8 Pieces |
| Weight | 1500kg |
| Inner Tank | Stainless Steel |
| Heating Insulating Material | High-density PU Panel |
8-Arranging Machine
Introduction:
1. It processes for arranging rice cracker line, baked rice cracker and rice cracker according to
the Japanese diagram.
2.The products come in the oven regularly and the rate of taking up the crackers is above 95% which saving labour source and improving production capacity, reducing product loss.The capacity is about 100-200kg/h.
Parameters:
| Model | YSMZ-9 |
| Power | 9.5KW 380V |
| Dimension | 3000*1500*1700mm |
| Arranging Column Number | 9pcs (Rice Cracker) |
| Arranging Column Number | 16pcs (Baked Rice Cracker) |
| Weight | 1000kg |
9-The Oven
Introduction:
It is a main equipment for rice cracker production line. It makes use of Shoei burner with frequency control.
Parameters:
| Model | YSK-12 |
| Power | 3KW 380V |
| Dimension | 3400*2000*2000mm |
| Length of the Oven | 1212 meters |
| Weight | 2000kg |
| Width of Net | 910mm |
| Brand | Shoei Burner |
10-Pouring the Oil Machine
Introduction:
1. It is a processing equipment for rice cracker, snacks food which all made of stainless steel.
2. Double conveyor belts, spray zone in the middle of the belt to make sure both sides of products getting the oil spraying which improving the flavor of the food.
Parameters:
| Model | YS-600 |
| Power | 2KW 380V |
| Dimension | 1100*800*1400mm |
| Width of Belt | 600mm |
| Weight | 400kg |
| Material | Stainless Steel |
11-Spraying Sugar Machine
Introduction:
1. It is made of stainless steel and the width of leather belt is 1.5 meters.
2. It has automatic deviation rectifying device, automatic stirring device, automatic heat insulating device.
Parameters:
| Model | YSP-1500 |
| Power | 5KW 380V |
| Dimension | 2800*1850*2500mm |
| Spray Nozzle Quantity | 12Pieces |
| Width of Belt | 1500mm |
| Weight | 1000kg |
| Material | Stainless Steel |
12-The Third Drying Machine
Introduction:
1. Third drying machine has another name of five-tier drier that it has two heating fans providing heat. The drying time can be adjusted and the drying time is about 1-2 hours. Temperature is automatically controlled about 85-100°C.
2. Between each lay, there are steam pipe coils which fully and evenly heat. The first belt is stainless steel and the 2rd to 5th is used of galvanized belt; the chain is used of carbon steel.
3. The heating insulating material is used of advanced high-density PU panel to get a good heat insulating effect and power saving.
Parameters:
| Model | YSG-5 |
| Power | 10KW 380V |
| Dimension | 20600*2040*2940mm |
| Drying Layers | 5Layers |
| Width of Belt | 1500mm |
| Weight | 4000kg |
| Heating Insulating Material | High-density PU Panel |
13-Arranging Packing Machine
Introduction:
1. It is used for arranging rice cracker and baked rice cracker finished products before package which is stainless steel.
2.It arranges rice crackers smoothly, saving labour and improving production capacity.
Parameters:
| Model | YSMB-800 |
| Power | 2KW 380V |
| Width of Belt | 800mm |
| Dimension | 12000*1100*1200mm |
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